|
Waste processing system
Green Industrial Solutions BV is a company that deals with the
environment and energy.
Environmentally friendly technical solutions:
✓
Sustainability
✓
CO2 emission reduction or prevention
✓
No false green economy
✓
Waste Treatment
✓
Bio Fuel
Most waste is made of oil products, there is a technology for the
processing to convert the waste in a bio fuel by heating the waste.
The base installation works on the Pyrolyseproces principle and has a capacity of
20 tonnes per day. Other performances and abilities in our program are
50, 100 and 200 tonnes per day
This installation is suitable to produce for 24 hours a day, 7 days a
week. This installation it is a commercially viable solution to the
waste problem.
Our Installation
1. Complete processing of the waste, solving the environmental problem,
in a continuous working Thermo Cracking installation.
2. It produces new energy (gas and bio fuel) with a high yield
(depending on the quality of the waste). The capacity that the
Thermo Cracking
plant can produce off 20 tonnes of waste per day is:
10 tonnes of oil,
4 tons syngas,
6 tonnes of char.
3. A portion of the gas is recycled back into the heat of the
Thermo Cracking
proces.
4. Increase in the recycling rate and a decrease in greenhouse gas
emissions.
5. Electricity (1.4 MW for 20 tons installation) generated by a
generator.
Specifications
|
CATEGORY |
DETAILS |
|
Project |
Plastic Waste Processing Project Installation |
|
Target group |
Intended for Local government, public, private enterprises,
recycling industry, process industry, and the bio-industry, etc. |
|
Capacity |
from 20 to 200 tonnes per day |
|
Waste
products |
Plastic waste for treatment, manure, plastics, rubber
reorganized, and hospital waste.
Plastic waste, PP, PE, PET, PS, toys waste, plastic containers,
computer and TV waste, car waste, etc…… . |
|
Area |
Land surface |
2000 m2 |
|
Buildable |
1500 m2 |
|
Production |
Oil production |
10 tons per day (20 tons installation) |
|
Gas yields |
4 tons per day (20 tons installation) |
|
Char yields
|
6
tons per day (20 tons installation) |
|
Production
method |
Continue method |
|
Power requirements |
Ca. 200KW (400V, 3~ 50Hz) |
G.I.S
Thermo Cracking:
oil and char
|
Material |
Avg. oil perc. |
Avg char perc. |
|
Styrofoam |
80% |
0.5% |
|
Plastics |
50% |
10% |
|
PP,PE.PET |
50% |
10% |
|
PVC |
50% |
10% |
|
Rubber |
40% |
35% |
Compare of a conventional and secure system
|
Category |
Batch Type |
GIS Continuous system |
|
|
Input other material & restart after a run |
Continuous input and output while this system runs 24 hours a
day, 7 days a week |
|
Capacity |
Less than 6 tons per day while production time 4 hours
|
20 tonnes per day |
|
Materials
|
PE, PP, PS and other plastics should be cleaned first for the
start-up |
PE, PP, PS, and others such as vinyl, paper, coal, wood and
require no special treatment for oil-contaminated… All waste |
|
Waste |
Char product (large quantity) must first be removed from the
installation |
Char (small amount) is continuously removed from the facility
through a screw conveyor |
|
Safety |
Explosive (high pressure) |
safe (low pressure) |
|
Efficient |
Low yields by batch process |
Higher yields by continuous process |
|
Size |
Many Space |
Few Space |
|
Maintenance |
inefficient, expensive and cumbersome |
Efficient & compact |
|
Costs |
expensive |
cheap |
|
Energy consumption |
Min.
consumption 800 KW |
Max
consumption 200 KW
|
|
Start time |
More than 2 hours before each run |
Approximately 2 hours at a time for continuous business |
The installation fits within the framework to offset the CO2 emissions,
there may be observed by investing in this plant "CO2 credits” obtained
as the installation in an another country (developing country) would be
placed.
Thermo Cracked oil and gas is used for:
1. Fuel for heating of the process
2. Fuel for a turbine for generating electricity
3. Refined oil is suitable for diesel engines
Char can be used in:
1. Tires
2. Carbon industry
3. Filter industry
|
